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Pet Door Cut-Out Sizes & Trade Specifications

Every Catwalk® and Dogwalk® cut-out diameter, glass thickness range, panel thickness and flap size on one page. Written for glaziers quoting a job — and for homeowners who need something to send their glazier before anyone orders glass.

If you are quoting a pet door into glass, one number decides everything: the cut-out diameter. Order the panel with the wrong hole and the job is scrapped, because a cut hole cannot be moved or resized. Every glass fitting model in the range uses a round cut-out — four diameters cover the lot.

The short version. Cat doors (G-CDC): 245 mm. Maxi pet door (G-SDDC): 267 mm. Intermediate dog door (G-IDDC): 320 mm. Medium dog door (G-DDC): 385 mm. Everything else on this page is detail.

Glass fitting models

Round cut-out, self-lining, clamps from both sides — no external screws. The two halves draw together through the hole, so the same door suits any glass thickness within its range without packers or adaptors.

ModelCut-out ⌀Glass thicknessFlap panel (W × H)Usable opening (W × H)
G-CDC / G-CDW
Original cat door
245 mm3–10 mm165 × 193 mm165 × 180 mm
G-SDDSLC / G-SDDSLW
Maxi slim line
267 mm3–21 mm187 × 203 mm187 × 190 mm
G-SDDC / G-SDDW / G-SDDB
Maxi dual glaze
267 mmup to 28 mm187 × 203 mm187 × 190 mm
G-IDDSLC / G-IDDSLW
Intermediate slimline
320 mm4–13 mm216 × 250 mm216 × 237 mm
G-IDDC / G-IDDW / G-IDDB
Intermediate dual glaze
320 mmup to 32 mm216 × 250 mm216 × 237 mm
G-DDSLC / G-DDSLW
Medium dog door slimline
385 mmup to 20 mm270 × 313 mm270 × 300 mm
G-DDC / G-DDW / G-DDB
Medium dog door dual glaze
385 mm3–32 mm270 × 313 mm270 × 300 mm
Flap panel or usable opening? The flap panel is the moulded flap itself. Roughly 13 mm of it sits in the hinge, so the usable opening is what the animal actually passes through. Quote the cut-out from this table; size the pet against the usable opening.

Timber, PVC and metal fitting models

Rectangular cut-out, marked from the template supplied in the box, then the two halves screw together through the panel and line the cut as they go. No separate lining required.

ModelPanel thicknessFlap panel (W × H)Usable opening (W × H)
W-CDW / W-CDB
Slim line cat door
11–30 mm155 × 170 mm155 × 157 mm
W-CDTW / W-CDTB
Cat door, tunnel
11–52 mm155 × 170 mm155 × 157 mm
W-MCDW
Multi-magnetic cat door
11–52 mm155 × 170 mm155 × 157 mm
W-SDDW / W-SDDB
Small dog door, slim line
11–30 mm180 × 240 mm180 × 227 mm
W-SDDTW / W-SDDTB
Small dog door, tunnel
11–52 mm180 × 240 mm180 × 227 mm
W-DDW / W-DDB
Medium dog door
5–36 mm270 × 320 mm270 × 307 mm

The tunnel models carry a self-lining tunnel that adjusts to the panel depth, so one part number covers everything from a hollow-core door to a weatherboard wall without cutting the liner to length.

Quoting a glass job — the order that avoids scrapped panels

1Confirm the glass can't be cut in place

Toughened and laminated glass cannot be cut or drilled after manufacture, and neither can a sealed double-glazed unit. In most Australian homes that means a replacement panel rather than a hole in the existing one. Older annealed glass can sometimes be core-drilled in place — check the toughening stamp in the corner before assuming either way.

2Take the flap height off the pet, not the door

The bottom of the opening should sit level with the animal's belly — 100 to 150 mm off the floor for a cat, chest height for a dog. Confirm this with the customer before the panel is ordered, because it fixes where the hole goes and the hole cannot be moved afterwards.

3Check the finished floor level on both sides

A deck or path sitting lower than the internal floor changes the step-over height on one side only. It is the most common reason a correctly specified door goes unused.

4Give the fabricator the diameter, not the model name

Cut-out diameter and hole position, in writing. The model name means nothing at the fabricator, and a hole in the wrong place is a new panel.

Double glazing is a different job. You are not cutting a sheet of glass — the whole insulated unit is remade with both panes cut, the spacer bar re-run around the opening and the unit resealed. Not every fabricator does this in-house. Confirm before quoting. We cover the detail in fitting into double glazing and toughened glass.

Trade supply

The Catwalk® and Dogwalk® range is manufactured by Pet-Tek International and stocked in Australia by CR Laurence Australia Pty Ltd, who supply, invoice and fulfil every order placed on this site. Stock is held locally rather than shipped per order, so if you already hold a CRL account you are buying through a supplier you know. For trade pricing and account enquiries, get in touch here, or send us the job if you want a second opinion on a specification before you quote it.

Every door is UV-stabilised high-impact polycarbonate with a full brush seal and a four-way lock as standard, and the flap is a replaceable part — genuine replacement flaps are stocked for every model, so a worn flap is not a new door.

Glass fitting dog doorsGlass fitting cat doors

Common questions

What size hole do I need to cut for a pet door in glass?

Four diameters cover the whole glass fitting range: 245 mm for the original cat door, 267 mm for the Maxi pet door, 320 mm for the intermediate dog door, and 385 mm for the medium dog door. All are round cut-outs. The exact diameter for the model you are fitting is in the table above and in the instructions supplied with every door.

What is the cut-out diameter for a glass cat door?

245 mm for the G-CDC and G-CDW original cat door. If the customer has a large cat, or a cat and a small dog sharing the door, the Maxi pet door at 267 mm is the better specification — same installation method, a larger flap.

What glass thickness do these doors suit?

It varies by model. The original cat door takes 3 to 10 mm. The Maxi slim line takes 3 to 21 mm and the Maxi dual glaze up to 28 mm. The intermediate slimline takes 4 to 13 mm and the intermediate dual glaze up to 32 mm. The medium dog door slimline suits glass up to 20 mm and the dual glaze version 3 to 32 mm, which covers standard double-glazed units. The full breakdown is in the glass fitting table above.

Can the hole be cut in the existing panel?

Only if the glass is annealed. Toughened glass shatters if cut or drilled after manufacture, laminated glass cannot be core-drilled cleanly, and a sealed double-glazed unit has to be remade rather than modified. Check for the toughening stamp in the corner of the panel first. In most Australian homes the panel is replaced with one made with the hole already in it.

Is the cut-out square or round?

Round for every glass fitting model — a single continuous cut with no corners to crack from, which is also the shape fabricators prefer. Timber, PVC and metal fitting models use a rectangular cut-out marked from the template supplied in the box.

How high off the floor should the opening be?

The bottom of the opening should sit level with the animal's belly — 100 to 150 mm off the floor for a cat, at chest height for a dog. Fixing this before the panel is ordered matters more than any other detail on the job, because the hole cannot be repositioned afterwards.

Do the doors need packers for different glass thicknesses?

No. The two halves clamp together through the cut-out and self-line, so any glass within the model's stated range is accommodated by the fixing itself. There are no adaptors, spacers or thickness-specific variants to order.

Where do I buy these in Australia?

The range is stocked in Australia by CR Laurence Australia Pty Ltd, who supply, invoice and fulfil orders placed on this site. If you already hold a CRL trade account, that is the supplier behind every order. You can also order directly from the product pages here.

What if the customer moves house or the glass is replaced later?

The whole unit swaps out — undo the four screws, lift it free, fit it into the new panel. No glazier is needed for that step; a glazier is only involved when glass itself has to be cut or fitted. It is worth telling the customer at quote stage, because it changes how they think about the cost.

Pet-Tek International has designed and manufactured Catwalk® and Dogwalk® pet doors since 1999. If a specification is borderline — an unusual panel, a very large animal, a thickness at the edge of a model's range — send us the details and we will tell you plainly whether it will work.

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